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Reciprocating grate bar

Home Sand Casting Reciprocating grate bar

Reciprocating grate bar

Part Name: China moving grate bars for boiler and incinerators.

Metal: Cast steel DIN 1.4743 or GX160CrSi18 other heat resistant steel travelling grate bars

Dimensions: Outer diamater 55-2000mm, Length will be as per your drawings.

Metal casting: sand casting process

Quality control: Chemical analysis by spectrometer for each heat, PT, Visual inspect 100%, Dimension Check.

Baoding Guokun can produce and export various moving grate bars, traveling grate bars, fixed grate bars, reciprocating step grates, slope grate bars, and all other boiler grate bars and incinerator grate block bars. If need, please contact gina@guokuncasting.com.

Sand Casting2024-12-24m24 Tags: Grate bars, Shell mold casting, heat resistant steel casting, Boiler casting

Description

The moving grate bar is designed for moving grate system for boilers, steam boiler, hot water boiler, hot air furnace, heating company or waste incinerators. The traveling grate system is a series of interconnected bars move to continuously transport fuel through the combustion chamber, allowing for efficient burning and ash removal. The grate system can be composed of moving grate bars and fixing grate bars. The structure and shape of the two grate bars are designed to be same, so that it is very convenient for replacing these grate bars.

Baoding Guokun can manufacture and export large amount of moving grate bars for industrial boilers and waste to energy plants. Our grate bars are designed to maximize airflow while maintaining mechanical strength and shape in high temperature environments.

China moving grate bars manufacturer

China moving grate bars manufacturer

Metal of travelling grate bars

Travelling grate bars are made from quality metal that guarantee long durability and extended lifetime. The metal used included cast iron, cast steel, stainless steel grate bars, heat resistant steel cast moving grate bars

Cast iron grate bars: HT200, HT250, RTSi5, ROTSi5, RTCr16, RTCr28, RTCr5, RTCr2Si4Mo, ZG40Cr24, etc. Heating resistant from 550-1200 °C

Heat resistant steel grate bars: DIN 1.4710, DIN 1.4729, DIN 1.4740, DIN 1.4743, DIN 1.4745, DIN 1.4776, DIN 1.4777, DIN 1.4823, DIN 1.4825, DIN 1.4826, DIN 1.4832, DIN 1.4849, DIN 1.4825, DIN 1.4849, DIN 1.4852, DIN 2.4778 heat resistant cast steel moving grate bars

Baoding Guokun also can customize metal chemical composition to meet your site’s fuel conditions.

Chemical composition of DIN 1.4743 or GX160CrSi18, heat resistant steel castings EN10295

C Si Cr Ni Mn S P Mo
1.4-1.8 1.0 – 2.5 17-19 max 1.0 max 1.0 max   0.03 max   0.04 max 0.5

According to EN 10295, the heat tretament for “heat resistant steel castings” typically involves annealing at a temperature range of 800-850 °C, aiming for a hardness below 300HB, as this standard specifies the properties of heat resistant steel castings used in applications requiring high temperature resistance, often above 600 °C.

Metal casting for heat resistant flake grate bars

Investment casting: Investment casting is an industrial metal casting process based on lost-wax precision casting, generally used for producing complex-shaped metal components that require tighter tolerances, thinner walls and better surface finish than other sand cast parts. Baoding Guokun can produce various investment casting parts in low-carbon steel, mild steel, alloy steel, stainless steel for pump, valve, agriculture, railway, road, forklift, tillage, mining, automotive, medical, food, and aircraft, etc.

Sand casting: Sand casting process is an industrial metal casting process that involves creating a mold from sand and pouring molten metal into it, generally used to cast the shaped parts of nearly any design, including large parts and those with internal passages. Baoding Guokun can produce various sand cast parts in cast iron, ductile iron, gray iron, low-carbon steel, mild steel, alloy steel for pump, valve, agriculture, railway, road, forklift, tillage, mining, automotive, medical, food, and aircraft, etc

shell-making-machinery

shell-making-machinery

The process of Baoding Guokun sand casting involves several steps after producing a professional tool or mold, including:

No. Steps Details
1 Pattern Creation A two-piece metal pattern is created in the shape of the desired part, typically from iron, aluminum or wooden material.For a single casting or small batches of castings, we prefer to produce to use the wooden material to manufacture the mold to save money for customers.

For other sand casting parts in large quantity, we prefer to use aluminum or iron to improve the mold’s service life.

2 Mold creation & assembly The two shell halves are joined together and securely clamped to form the complete shell mold. If any cores are required, they are inserted prior to closing the mold. The shell mold is then placed into a flask and supported by a backing material.
3 Pouring The mold is securely clamped together while the molten metal is poured from a ladle into the gating system and fills the mold cavity.
4 Cooling After the mold has been filled, the molten metal is allowed to cool and solidify into the shape of the final castings.
5 Casting removal After the molten metal has cooled, the mold can be broken and the casting removed. Trimming and cleaning processes are required to remove any excess metal from the feed system and any sand from the mold
6 Machining CNC machining as per customer’s drawings.
pouring of shell mold casting in Baoding Guokun sand casting factory

pouring of shell mold casting in Baoding Guokun sand casting factory

Baoding Guokun can manufacture and export various moving grate bars, traveling grate bars, fixed grate bars, reciprocating step grates, slope grate bars, and all other boiler grate bars and incinerator grate block bars. Cast iron and heat resistant steel grate bars in DIN 1.4710, DIN 1.4729, DIN 1.4740, DIN 1.4743, DIN 1.4745, DIN 1.4776, DIN 1.4777, DIN 1.4823, DIN 1.4825, DIN 1.4826, DIN 1.4832, DIN 1.4849, DIN 1.4825, DIN 1.4849, DIN 1.4852, DIN 2.4778.

A High Quality China Foundry!

Guokun Casting, of Baoding Hebei is an ISO 9001-2008 registered iron and steel foundry & supplier of high quality carbon steel, cast iron and machined castings used in power, mining, railway, agricultural, tillage, truck, automobile, pump, valve, motor, pipe fittings and gear industry.

With a montly capacity of 10,000kgs and with more than 15 years of experience ensure the short delivery and the highest valued iron & steel casting parts.

China grate bars manufacturer

The wooden box packaged with moving grate bars

Baoding Guokun Machining Equipment

Pump casting, Valve casting, agricultural casting, aircraft casting, railway casting, road casting, motor casting, mining casting, power generation investment casting, Medical casting, marine industry casting

Baoding Guokun Machinery Co., Ltd.

Baoding Guokun Export and Import Trading Co., Ltd

Office Add: 777# Chaoyang South Street, Baoding City, Hebei, 071000, China

Factory Address: Wangdu County, Baoding City, Hebei, 071000, China

Website: www.metalcastingfactory.com

Tel: 86-312-5951319 Fax: 86-312-5951296

Phone: 86-181 3278 9710 (WhatsApp & WeChat)

Email: gina@guokuncasting.com

gina.guokun@gmail.com

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