Die casting UNI 5076 or YL113 worm gear box reducer housing

Part Name: gearbox reducer housing

Material: Die Casting Aluminum alloy YL113 or UNI 5076

Metal casting process: Die casting

Casting tolerance: ISO 8062 CT5

Machining tolerance: ISO 2768 mK

Surface finish: Shot blasting

Compared with cast iron reducer shell, die casting aluminum speed reducer housing has good thermal conductivity, good plasticity, better heat dissipation performance, higher elongation rate and light weight. If you need aluminum die cast gear reducer casing, please contact gina@guokuncasting.com to get a quotation.

Aluminum Castings, Gearbox Castings Tags: gearbox

Description

Baoding Guokun is a China metal casting factory and exporter that is concerned with the design, development and production of speed reducer parts or gear reducer components, such as output flange, worm gear box reducer housing, cover as per customer’s drawings or requirements. Speed reducers, also gear reducers, are mechanical devices that mainly serve two purposes: to increase the amount of torque produced by an input power source for a greater amount of usable work and reduce the speed of the input power source for the desired output speeds. Reduction gear comprises of a set of rotating gears that are connected to a wheel work. Baoding Guokun aluminum casting factory is equipped with various CNC, Lathe, machining center, and one set 160T die casting machinery, two sets 180T die casting machinery, one set 200T die casting machinery, one set 300T die casting machinery, one set 500T die casting machinery and one set 1300T die casting machinery. The aluminum die casting components we produced are with high quality and competitive prices.

Aluminum alloy for die casting speed reducer casing:

Die casting material: ADC12, ADC10, A380, A383, AlSi11Cu3, AC-46100, AlSi10Mg and other aluminum alloys

Due to the high-speed operation when electrical motor working, the excessive temperature generated by motor itself needs to be released. The aluminum alloys will be chosen as the motor casing because that aluminum alloys have a strong heat dissipation capacity.

aluminum die casting alloy chemical composition

ADC12 (ADC means Aluminum-alloy Die Castings) is an alloy used in creating die casting components. Also known as A383, this aluminum material has low cost, outstanding machinability and excellent mechanical properties. ADC12 is the most widely used for furniture, electronics casing, motor shell, cylinder head cover, cylinder block, motor cover or motor housing, etc.

JIS ADC12 chemical composition

Cu%	1.5-3.5	Improves material strength and hardness
Si%	9.6-12.0	Improves flowability and castability
Mg%	<0.3	Endows the material with better corrosion resistance
Zn%	<1.0	Improve the thermal stability of aluminum alloys
Fe%	<1.3	Helps to enhance the material’s mechanical strength
Mn%	<0.5	Relatively low content
Ni%	<0.5	Relatively low content
Sn%	<0.2	Relatively low content
Al	Remain	The main component, with a content of no less than 85.0%

Die casting process for aluminum electric gearbox housing

Die casting is a metal casting technique used to produce metal components by injecting molten metal (Aluminum alloy, Zinc alloy or Magnesium alloy) into a mould cavity. Baoding Guokun can use this cost-effective metal casting process to manufacture high-quality and complex metal castings with tight tolerances and excellent surface finishes, such as gears, engine blocks, furniture handles and electrical components

The die casting process involves several steps, including mold design, metal preparation, injection, casting and finishing.

No.	Steps	Detail
1	Mold design and production	The aluminum die casting mold is usually made from steel or aluminum, which is designed to withstand the high temperatures and pressures. Please mail the 3D drawing in .stp, .step or .X-T to Baoding Guokun. They will design the mold by CAD and produce it by CNC machine.
2	Metal preparation	Prepare the required aluminum alloy, magnesium or zinc alloy for injection. The alloy will be melted in a furnace and then poured into a ladle.
3	Injection	Inject the molten alloy into the mold under high pressure. The molten metal will fills the mould cavity and cools to create the desired shape.
4	Casting	After the desired parts has cooled and hardened, open the mould to eject the parts. Please ensure that the part has cooled entirely before handling to avoid any potential injuries.
5	Surface treatment	Surface finishing plays a vital role in die casting, as it can impact the durability and function of the part. Standard finishing processes include anodizing, powder coating.

Baoding Guokun Machining Equipment

Advantage and disadvantage of Die casting process

Die casting is characterized by high dimensional accuracy and allows for the mass production of thin-walled metal casting products with complex shapes. Die casting also has the advantaged of producing excellent casting surface and requiring less machining process. But die casting technique is limited to the use of aluminum alloys, zinc alloys and magnesium alloys. And the initial tooling cost is higher, compared with sand casting and investment casting process.

Baoding Guokun also can produce the cast iron speed reducer housing as per your drawings. If you like, please contact gina@guokuncasting.com to get the quotation. Baoding Guokun also can produce various motor housing in cast aluminunm and cast iron. If need more information, please click to https://www.metalcastingfactory.com/astm-a48-cast-iron-motor-housing/ check more details.

A High Quality China Foundry！

Guokun Casting, of Baoding Hebei is an ISO 9001-2008 registered iron and steel foundry & supplier of high-quality carbon steel, cast iron and machined castings used in power, mining, railway, agricultural, tillage, truck, automobile, pump, valve, motor, pipe fittings and gear industry.

With a monthly capacity of 10,000kgs and with more than 15 years of experience ensure the short delivery and the highest valued iron & steel casting parts.

Pump casting, Valve casting, agricultural casting, aircraft casting, railway casting, road casting, motor casting, mining casting, power generation investment casting, Medical casting, marine industry casting

Baoding Guokun Machinery Co., Ltd.

Baoding Guokun Export and Import Trading Co., Ltd

Office Add: 777# Chaoyang South Street, Baoding City, Hebei, 071000, China

Factory Address: Wangdu County, Baoding City, Hebei, 071000, China

Website: www.metalcastingfactory.com

Tel: 86-312-5951319 Fax: 86-312-5951296

Phone: 86-181 3278 9710 (WhatsApp & WeChat)

Email: gina@guokuncasting.com

gina.guokun@gmail.com